反蛋白石结构PVDF光子晶体防水透湿膜的制备及性能调控

Preparation and property modulation of PVDF photonic crystal waterproof and breathable membrane with inverse opal structure

  • 摘要: 将反蛋白石结构光子晶体引入防水透湿膜领域,旨在打破多孔性防水透湿膜在透湿量和耐静水压之间的博弈,从而实现高防水透湿性能。以二氧化硅(SiO2)微球为模板材料和聚偏氟乙烯(PVDF)为填充材料,先经剪切诱导组装法制备PVDF/SiO2复合光子晶体薄膜,再经去除SiO2微球后得到反蛋白石结构PVDF光子晶体防水透湿膜。结果表明:反蛋白石具有高度连通的球形多孔结构,显现出孔径均一且分布均匀、孔隙较发达等特征,满足高耐静水压高透湿量多孔膜的结构要求。制备反蛋白石的SiO2微球需具备粒径均一的条件。以平均粒径为280 nm的SiO2微球制备的PVDF反蛋白石结构光子晶体膜的厚度达到27.3 µm,有效孔径大小为41.4 nm且分布较均一,孔隙率达到68%,静态水接触角达到125.7°,在保障力学性能的前提下耐静水压可达92.6 kPa,同时透湿量高达10.3 kg m–2·d–1,表现出优异的防水透湿性能。通过调整涂布厚度、SiO2微球含量以及SiO2微球粒径可实现防水性能的调控。本研究为制备兼顾透湿量和耐静水压的防水透湿膜提供了新思路。

     

    Abstract: Introducing inverse opal structured photonic crystals into the field of waterproof and breathable membranes aims to break the game between moisture permeability and static water pressure resistance in porous waterproof and breathable membranes, thereby achieving high waterproof and breathable performance. Using silica (SiO2) microspheres as template material and polyvinylidene fluoride (PVDF) as the filling material, a PVDF/SiO2 composite photonic crystal film was prepared by shear induced assembly method. After removing the SiO2 microspheres, PVDF photonic crystal waterproof and breathable film with inverse opal structure was obtained. The results show that inverse opal has a highly connected spherical porous structure, exhibiting characteristics such as uniform pore size and distribution, and well-developed pores, which meet the structural requirements of high static water pressure resistance and high moisture permeability porous membranes. The preparation of SiO2 microspheres for inverse opal requires the condition of uniform particle size. The PVDF photonic crystal film with inverse opal structure prepared from SiO2 microspheres with an average particle size of 280 nm has a thickness of 27.3 µm, an effective pore size of 41.4 nm and uniform distribution, a porosity of 68%, a static water contact angle of 125.7°, and hydrostatic pressure up to 92.6 kPa while ensuring mechanical properties. At the same time, the water vapor transmission rate (WVTR) is as high as 10.3 kg·m−2·d−1, exhibiting excellent waterproof and moisture permeability. The waterproof performance can be controlled by adjusting the coating thickness, SiO2 microsphere content, and SiO2 microsphere particle size. This study provides a new approach for preparing waterproof and breathable membranes that balance moisture permeability and resistance to hydrostatic pressure.

     

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