高性能碳纸的制备及其在燃料电池中的应用

Preparation of high-performance carbon paper and its application in fuel cells

  • 摘要: 质子交换膜燃料电池(PEMFC)是通过氢气和空气中氧气在两个电极发生氧化还原反应将化学能转化为电能的完全清洁的能源转换装置,其中气体扩散层(GDL)作为PEMFC中关键部件对电池性能有至关重要的影响。碳纸凭借其丰富的孔隙结构、优良的导电性和足够的机械强度被广泛用于GDL的基底材料。本文采用湿法成型,通过使用两种长度(10 mm和3 mm)的短切碳纤维混合抄纸,制备了高性能碳纸,研究了两种长度碳纤维不同比例对碳纸性能的影响。结果表明,10 mm长度碳纤维加入量为30-50wt%时,碳纸的综合性能优良,表现出较高的孔隙率、透气性能、导电性与力学强度。由10 mm长度碳纤维含量为30wt% 的碳纸组装的膜电极在60% RH下最高功率密度达到1473 mW·cm−2,高于商业碳纸(东丽)对应膜电极的性能。电化学阻抗谱(EIS)结果表明由合适比例两种长度碳纤维制备的碳纸具有更低的传质阻抗。表明基于短碳纤维优良分散性和长碳纤维搭建的高孔隙结构和力学性能能够实现碳纸抄造过程各性能间的平衡,满足作为GDL材料的要求。

     

    Abstract: Proton exchange membrane fuel cell (PEMFC) is a completely clean energy conversion device that converts chemical energy into electrical energy through redox reaction of hydrogen and oxygen in the air at two electrodes, in which the gas diffusion layer (GDL), as a key component in the PEMFC, has a crucial impact on the cell performance. Carbon paper is widely used as a substrate material for GDL by virtue of its rich pore structure, excellent electrical conductivity and sufficient mechanical strength. In this paper, high-performance carbon paper was prepared by wet molding, by using a mixture of two lengths (10 mm and 3 mm) of short-cut carbon fibers and the effects of different ratios of the two lengths of carbon fibers on the performance of carbon paper were investigated. The results show that the carbon paper with the addition of 10 mm length carbon fiber at 30-50wt% has excellent overall performance, showing high porosity, air permeability, electrical conductivity and mechanical strength. The membrane electrode assembled by 10 mm length carbon paper with 30wt% carbon fiber content reaches a maximum power density of 1473 mW·cm−2 at 60% RH, which is higher than the performance of the corresponding membrane electrode of commercial carbon paper (Toray). The electrochemical impedance spectroscopy (EIS) results indicate that the carbon paper prepared from the appropriate ratio of two lengths of carbon fibers has lower mass transfer impedance. It shows that the excellent dispersion of short carbon fibers and the high pore structure and mechanical properties built by long carbon fibers can achieve a balance between the properties of the carbon paper preparing process and meet the requirements as a gas diffusion layer material.

     

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