FDM打印碳纤维增强聚醚醚酮叠层结构力学性能工艺影响因素分析

Analysis of Process Influencing Factors on Mechanical Properties of FDM Printed Carbon Fiber Reinforced polyetheretherketone Laminated Structures

  • 摘要: 聚醚醚酮(PEEK)作为医用植入物材料,虽具备良好生物相容性,但力学性能较低,限制了其在医用骨植入领域的广泛应用。碳纤维(CF)的加入能有效提高材料的力学性能。为满足不同患者个性化的植入骨强度的需要,本研究采用自制的双喷头熔融沉积建模(FDM)3D打印机,制备PEEK与碳纤维增强聚醚醚酮(CF/PEEK)叠层结构试样。通过单因素试验,确定PEEK材料和CF/PEEK材料的打印温度为410℃和420℃。基于响应曲面法(RSM),以层厚、PEEK与CF/PEEK的体积比例(比例)、CF/PEEK打印轨迹角度(角度)为变量,进行三因素三水平Box-Behnken试验,研究其对叠层结构拉伸、弯曲和层间剪切强度(ILSS)的影响。结果表明,影响抗拉强度和抗弯强度的主要因素是角度和层厚,影响ILSS的主要因素是比例。利用SEM观察断口形貌,进一步在微观层次对各影响因素进行分析,为叠层结构的力学性能调控提供了工艺参考,推动了其在生物医学等领域的应用。

     

    Abstract: Polyetheretherketone (PEEK), as a material for medical implants, has good biocompatibility, but its mechanical properties are relatively low, which limits its wide application in the field of medical bone implants. The addition of carbon fiber (CF) can effectively enhance the mechanical properties of the material. To meet the individualized requirements of bone implantable strength for different patients, in this study, a self-made dual-head fused deposition modeling (FDM) 3D printer was used to prepare PEEK and carbon fiber reinforced polyetheretherketone (CF/PEEK) laminated structure specimens. Through single-factor tests, the printing temperatures of PEEK material and CF/PEEK material were determined to be 410℃ and 420℃ respectively. Based on the response surface method (RSM), taking the layer thickness, the volume ratio (proportion) of PEEK and CF/PEEK, and the printing trajectory Angle (Angle) of CF/PEEK as variables, a three-factor three-level Box-Behnken test was conducted to study its influence on the tensile, bending and interlaminar shear strength of the laminated structure. The results show that the main factors affecting tensile strength and flexural strength are Angle and layer thickness, while the main factor affecting interlaminar shear strength is proportion. The fracture morphology was observed by SEM, and the influencing factors were further analyzed at the microscopic level. This provides a process reference for the regulation of mechanical properties of laminated structures and promots their application in fields such as biomedicine.

     

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