基于氯离子响应机制的磷酸锆/环氧树脂智能涂层钢筋防护性能

The protective performance of ZrP/epoxy resin intelligent coating steel bars based on chloride ion response mechanism

  • 摘要: 针对传统钢筋防腐涂层中缓蚀剂释放不可控、防护效率低等关键问题,本研究创新开发了一种基于氯离子响应机制的智能防腐涂层体系。通过将L-精氨酸(LA)缓蚀剂插层改性至二维层状磷酸锆(ZrP)材料中,并包覆具有氯离子触发特性的海藻酸钠-硝酸银(Ag-SA)外壳,成功制备了智能响应填料LCZrP-Ag-SA。将该填料与环氧树脂(EP)复合,构建出具有环境响应特性的智能防腐涂层。研究表明:该涂层在氯离子环境下可实现缓蚀剂定向、可控释放;人工缺陷涂层钢块腐蚀模拟实验显示,LCZrP-Ag-SA/EP涂层的低频阻抗模量(|Z|0.01Hz)是EP涂层的37倍,由于氯离子触发响应特性使缓蚀剂靶向释放,缺陷处腐蚀产物显著减少;60天长期实验中,LCZrP-Ag-SA/EP涂层钢块的|Z|0.01Hz维持在6.00×109~7.11×109 Ω·cm2范围,智能填料与树脂涂层体系协同使得防护性能较传统EP涂层同期值|Z|0.01Hz提升19倍。本研究为提升海洋环境下钢筋混凝土结构的耐久性提供了创新性的解决方案。

     

    Abstract: To address the critical issues of uncontrolled inhibitor release and low protection efficiency in traditional steel reinforcement coatings, this study innovatively developed an intelligent anticorrosive coating system based on a chloride-responsive mechanism. The intelligent responsive filler LCZrP-Ag-SA was successfully prepared by intercalating L-arginine (LA) corrosion inhibitor into two-dimensional layered zirconium phosphate (ZrP) and encapsulating it with a chloride-triggered sodium alginate-silver nitrate (Ag-SA) shell. This filler was then incorporated into an epoxy resin (EP) matrix to construct an environmentally responsive intelligent anticorrosive coating. The results demonstrate that the coating enables directional and controllable inhibitor release in chloride-containing environments. In simulated corrosion experiments on artificially scratched coating-steel specimens, the low-frequency impedance modulus (|Z|0.01Hz) of the LCZrP-Ag-SA/EP coating was 37 times higher than that of the conventional EP coating. The chloride-triggered response mechanism facilitated targeted inhibitor release, significantly reducing corrosion products at the defect sites. During the 60-day long-term evaluation, the |Z|0.01Hz of LCZrP-Ag-SA/EP coated steel specimens remained stable within the range of 6.00×109~7.11×109 Ω·cm2. The synergy of the intelligent filler and the resin coating system enhanced the protective performance by 19 times compared to the traditional EP coating's |Z|0.01Hz value during the same period. This study provides an innovative solution for improving the durability of reinforced concrete structures in marine environments.

     

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