基于虚拟纱线建模方法的3D机织预制体扭转变形数值模拟

Numerical simulation of torsional deformation for 3D woven preforms based on the virtual yarn modeling strategy

  • 摘要: 碳化硅(SiC)纤维增强陶瓷基复合材料因其优异的高温性能广泛应用于航空航天领域。在复杂曲面构件成型中,预制体的扭转变形是不可避免的。目前的建模方法往往停留在单胞尺寸范围,缺乏兼顾计算精度和效率的仿真方法。本文提出虚拟纱线的概念,通过壳/杆混合单元解耦纱线低弯曲与高拉伸刚度的特性,并基于悬臂梁试验校准弯曲刚度。建立SiC预制体全尺寸扭转模型,预测扭矩-扭转角曲线,模拟SiC预制体扭转变形。通过Micro-CT扫描扭转变形后纱线结构,验证模型准确性。结果表明:虚拟纱线模型与扭转试验力学响应一致,且可高保真模拟扭转变形,相似系数均超过94.28%。相比传统纤维级建模,本方法计算效率显著提升,为大型构件工程仿真提供新思路。

     

    Abstract: SiC fiber-reinforced ceramic matrix composites have been widely applied in aerospace fields due to their excellent high-temperature performance. During the forming process of complex curved-surface components, torsional deformation of preforms is inevitable. Current modeling approaches are generally limited to unit-cell scale and lack simulation methods that simultaneously consider computational accuracy and efficiency. In this study, we propose the concept of virtual yarns, which decouples the characteristics of low bending stiffness and high tensile stiffness of yarns through shell/truss hybrid elements. The bending stiffness is calibrated based on cantilever beam experiments. A full-scale torsion model of SiC preform was established to predict torque-torsion angle curves and simulate torsional deformation of SiC fiber 3D woven preforms. The accuracy of the model was verified by scanning the torsional deformation of the yarns through Micro-CT. The results demonstrate that the proposed virtual yarn model exhibits mechanical responses consistent with experimental torsion tests on SiC preforms, and can simulate torsional deformation with high fidelity, achieving similarity coefficients exceeding 94.28%. Compared with traditional fiber-level modeling, the computational efficiency of virtual yarn model is significantly improved, providing a new idea for the engineering simulation of large-scale components.

     

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