炭纤维织物复合材料微结构超声成像方法

Ultrasonic imaging for bulk microstructure of carbon fiber woven composites

  • 摘要: 超声波在炭纤维织物复合材料中树脂囊界面声压反射系数可达 21 %,在层间界面的反射则与树脂层的厚度和声波频率有关,在缺陷界面则会产生绝对反射。研究了入射声波在织物复合材料内部树脂囊、编织纤维束和层间界面产生的声波反射信息,揭示织物复合材料内部铺层和层间界面微结构的三维分布特征。结果表明,采用高分辨率超声成像方法,可以较好地再现织物复合材料中的树脂囊和纤维束形状、取向、铺层方向及层间界面等三维分布特征,为织物复合材料提供一种有效的微结构表征和缺陷检测方法。

     

    Abstract: The ultrasonic reflection coefficient |R0| is up to 21 % at the resin pocket of carbon fiber woven composites. However,|R0| is dependent on the wavelength and resin-thickness between neighboring interlaminar stacks at interlaminar interface. The 3D microstucture of woven composites was well visualized by using ultrasonic B-scan and T-scan imaging techniques,based on the sonic information resulting from reflections at the resin pocket,fiber bundle and interlaminar interface. The experimental results show that the orientation,shape,distribution and size of the resin pockets,woven fiber bundles and their topologies as well as lay-up of woven laminate can be seen well by employing the ultrasonic imaging technique with high-resolution. It provides an effective instrument for characterization of bulk microstructures and evaluation of micro-defects in woven composites.

     

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