食品软包装用高阻隔性聚丙烯酸/聚乙烯醇水性复合涂料的研究

Study of waterborne polyvinyl alcohol/polyacrylic acid composite coating with the enhanced barrier properties for food flexible packaging

  • 摘要: 聚乙烯醇(PVA)因其透明性好、氧气阻隔性高和成膜性优异,使其成为替代聚偏二氯乙烯(PVDC)涂料的最佳候选材料,且现阶段相对于其他环保高阻隔透明薄膜,PVA适应PVDC涂料的涂布设备,可减轻市场整体淘汰设备的压力,具有极高的性价比。然而,PVA存在湿度敏感性高和热稳定性差的问题,使得纯PVA涂料难以满足高阻隔应用要求。为此,本文以聚丙烯酸(PAA)作为改性剂,通过便捷高效的聚合物共混交联方法在温和条件下制备了不同PAA含量的PAA/PVA复合涂料。随后在复合涂料中添加戊二醛(GA),通过溶液浇铸法制备了PAA/PVA复合膜。然后对热处理后的PAA/PVA复合膜的化学结构、形态以及性能进行表征,最后将复合涂料刮涂在聚对苯二甲酸乙二醇酯(PET)膜上,并测试涂布膜的阻隔性能和光学性能,以探讨PAA改善PVA涂层湿度敏感性的作用和氧气阻隔性能的影响。结果表明,PAA与PVA在120℃高温下发生酯化交联,叠加氢键网络作用,显著提升涂层耐水性,有效改善高湿环境阻氧性能劣化问题。GA的引入进一步交联PVA分子链羟基,增强复合涂料耐水性,同步提升薄膜热稳定性与机械性能。复合涂料在PET基膜表面润湿性良好,干燥后形成透明均匀涂层。而且,PAA/PVA复合涂料涂布PET基膜(PET-PAA/PVA)的复合涂布膜在干燥条件下透氧率(OTR)波动幅度较小,而在高湿环境下阻氧性能显著提升。GA的加入可进一步降低PET-PAA/PVA复合涂布膜的OTR。相比于PET-PVA涂布膜,PET-10%PAA/PVA复合涂布膜在0% RH和85% RH时的OTR分别降低了20.8%和91.5%。本文旨在揭示PAA对PVA涂料湿敏性的改善机制及阻氧性能的影响规律,为其在食品软包装领域的工业化应用提供理论依据。

     

    Abstract: Polyvinyl alcohol (PVA) is considered a prime candidate material for replacing polyvinylidene chloride (PVDC) coatings due to its good transparency, superior oxygen barrier properties, and excellent film-forming ability. Currently, compared to other environmentally friendly high-barrier transparent films, PVA demonstrates compatibility with existing coating equipment designed for PVDC. This compatibility alleviates the pressure for the widespread market replacement of equipment, offering significant cost-effectiveness. However, PVA suffers from high moisture sensitivity and poor thermal stability, rendering pure PVA coatings inadequate for demanding high-barrier applications. To address this limitation, this study employed polyacrylic acid (PAA) as a modifier to prepare PAA/PVA composite coatings with various PAA contents under mild conditions via a facile and efficient polymer blending and crosslinking method. Glutaraldehyde (GA) was subsequently introduced into the composite coating, and PAA/PVA composite membranes were fabricated using a solution-casting technique. The chemical structure, morphology, and properties of the heat-treated PAA/PVA composite membranes were characterized. Finally, the composite coating membranes was blade-coated onto polyethylene terephthalate (PET) films, and the barrier properties and optical performance of the coated membranes were evaluated to investigate the role of PAA in mitigating the humidity sensitivity of PVA coatings and its impact on oxygen barrier performance. The results demonstrate that esterification crosslinking occurs between PAA and PVA at 120℃, synergistically enhanced by hydrogen bonding networks. This significantly improves the water resistance of the composite coating and effectively mitigates the deterioration of oxygen barrier performance under high-humidity conditions. The incorporation of GA further crosslinks the hydroxyl groups of PVA molecular chains, enhancing the water resistance of the composite coating while simultaneously improving the thermal stability and mechanical properties of the membranes. The composite coating exhibits excellent wettability on PET substrates, forming a transparent and uniform layer after drying. Moreover, the PAA/PVA-coated PET films (PET-PAA/PVA composite coating membranes) show minimal fluctuation in oxygen transmission rate (OTR) under dry conditions, while its oxygen barrier performance is significantly enhanced under high humidity. The addition of GA further reduces the OTR of the PET-PAA/PVA composite coating membranes. Compared to the PET-PVA coating membranes, the PET-10%PAA/PVA composite coating membranes exhibit reductions in OTR of 20.8% and 91.5% at 0% RH and 85% RH, respectively. This study aims to elucidate the mechanism by which PAA improves the humidity sensitivity of PVA coatings and its influence on oxygen barrier performance, providing a theoretical foundation for its industrial application in food flexible packaging.

     

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