碳纤维丝的微观弯曲对碳纤维复合材料雷击损伤影响有限元仿真研究

Numerical simulation of the carbon fibers micro-bending effect on the lightning strike damage properties of CFRP laminate

  • 摘要: 碳纤维复合材料因其优异的力学性能被广泛应用于航空航天等众多领域。但是由于其导电性较差,在应用于飞机结构制造时需要进行专门的雷击防护设计。目前对复合材料雷击防护的仿真研究中,普遍将纤维简化为直线圆柱体,忽略了纤维丝真实存在的微观弯曲现象。为了探明纤维微观弯曲对复合材料雷击损伤的影响,本文建立了一种多尺度建模研究方法,构建复合材料弯曲纤维微元体模型,计算不同弯曲工况下复合材料的等效材料参数,开展复合材料层合板雷击损伤有限元仿真。通过仿真计算发现,当纤维弯曲幅度超过临界值时,垂直纤维方向的电导率显著提升,电场分布趋于均匀,热量积聚与树脂热解程度明显降低。机理分析表明,纤维在弯曲到一定程度时通过显著增加的导电通路改善了材料的热性能并提高了材料的抗热解能力,从而起到抑制雷击损伤的效果。

     

    Abstract: Carbon fiber composites are widely used in aerospace and many other fields due to their excellent mechanical properties. However, due to their relatively poor electrical conductivity, specialized lightning strike protection design is required when applied to aircraft structural manufacturing. In current simulation studies on lightning strike protection for composites, fibers are commonly simplified as straight cylinders, neglecting the actual micro-bending phenomenon of fiber filaments. To investigate the effect of fiber micro-bending on lightning strike damage in composites, a multi-scale modeling research method is established. It constructs a micro-unit model of composites with curved fibers, calculates the equivalent material parameters of composites under different bending conditions, and conducts finite element simulations of lightning strike damage in composite laminates. Simulation results reveal that when fiber bending amplitude exceeds a critical value, the electrical conductivity perpendicular to the fiber direction significantly increases, the electric field distribution becomes more uniform, and both heat accumulation and resin pyrolysis are notably reduced. Mechanistic analysis indicates that when fibers bend beyond a certain degree, the significantly increased conductive pathways improve the material's thermal performance and enhance its resistance to pyrolysis, thereby mitigating lightning strike damage.

     

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