表面改性粉煤灰增强膨胀型防火涂料耐火与隔热性能研究

Research on fire resistance and thermal insulation properties of surface-modified fly ash enhanced intumescent fire-retardant coatings

  • 摘要: 基于采用硅烷偶联剂KH570、钛酸酯偶联剂CS201和硬脂酸(SA)对粉煤灰(FA)进行表面有机改性,旨在提高其与聚合物的相容性,并将其引入膨胀型防火涂料体系中,以强化涂料的耐火及隔热性能。通过FT-IR、SEM表征手段,分析了FA复合阻燃填料的结构和组成,探讨了不同有机改性方法对膨胀型防火涂层阻燃效果和隔热能力的影响。结果表明,在外焰温度维持在1200±50 ℃、燃烧时间为60分钟的条件下,与KFA涂层(KH570改性粉煤灰涂层)、CFA涂层(CS201改性粉煤灰涂层)相比,SFA涂层(硬脂酸改性粉煤灰涂层)具有更低的背面温度(147.1 ℃)与更低的等效导热系数(0.023 W/(m·℃)),且TG-DTG曲线显示其具有更高的残余重量(17.83%),以及更为致密的膨胀炭层背部,表现出其优异的隔热及抗烧蚀性能。同时,三组涂层样品的粘结强度均大于0.20 MPa,满足工程应用要求。本研究为工业固体废弃物作为绿色阻燃填料的应用提供了新的尝试和启示。

     

    Abstract: This study focuses on the organic modification of fly ash (FA) using silane coupling agent KH570, titanate coupling agent CS201, and stearic acid (SA) to enhance its compatibility with polymers and incorporate it into an intumescent fireproof coating system, thereby improving the coating's fire resistance and thermal insulation properties. The structure and composition of the FA composite flame-retardant fillers were characterized using FT-IR and SEM. The effects of different organic modification methods on the flame-retardant performance and thermal insulation capabilities of the intumescent coatings were systematically investigated. Experimental results revealed that under conditions of an external flame temperature of 1200±50℃ and a combustion duration of 60 minutes, the SFA coating (SA-modified FA coating) exhibited superior performance compared to KFA (KH570-modified FA) and CFA (CS201-modified FA) coatings. Specifically, the SFA coating demonstrated a lower backside temperature (147.1℃), a reduced equivalent thermal conductivity (0.023 W/(m·℃)), and a higher residual weight (17.83%) as indicated by TG-DTG analysis. Additionally, the SFA coating formed a denser expanded char layer, highlighting its excellent thermal insulation and anti-ablation properties. Furthermore, all three modified coatings exhibited bond strengths exceeding 0.20 MPa, meeting the requirements for practical engineering applications. This study offers new insights and approaches for the utilization of industrial solid waste as an eco-friendly flame-retardant filler.

     

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