盾粉/橡胶阻燃复合材料的制备与性能

Preparation and properties studies of shield powder/rubber flame retardant composite material

  • 摘要: 利用功能助剂与普通碳钢钢渣进行混合,在超细立磨的作用下形成功能材料(简称盾粉),将盾粉替代阻燃填料氢氧化铝制备盾粉/橡胶阻燃复合材料。测试其硫化性能、力学性能与燃烧性能,研究分析盾粉/橡胶阻燃复合材料燃烧过程中气、固相残余物,以揭示盾粉在橡胶体系中的阻燃机制。研究结果表明:以钢渣为原料制备的盾粉,一方面可以促进橡胶体系的硫化过程,缩短硫化时间,提高硫化速率指数;另一方面可以替代氢氧化铝作为橡胶体系的阻燃填料且对力学性能影响极小。盾粉/橡胶阻燃复合材料在燃烧过程中,盾粉所含Al2O3、MgO、SiO2、Fe2O3等形成物质间形成了具有协同增效作用的阻燃-消烟体系。盾粉/橡胶阻燃复合材料炭渣的主要矿物组成与盾粉替代氢氧化铝比例密切相关,即炭渣矿物成分以ZnS、FeS2为主,随着替代比例的增加,矿物成分新增SiO2与MnP。

     

    Abstract: The functional material (called shield powder) was formed by mixing functional additives with ordinary carbon steel slag under the work of ultra-fine vertical mill, and replaced the flame retardant filler aluminum hydroxide to form shield powder/rubber composite material. In order to reveal the flame retardant mechanism of shield powder in the rubber system, the paper tested vulcanization properties, mechanical properties and combustion properties and analyzed the gas phase and solid phase residues in the combustion process of shield powder/rubber composite material. The results show that, the shield powder prepared from steel slag could promote the vulcanization process of rubber system, shorten vulcanization time and increase vulcanization rate index. What is more, it can replace aluminum hydroxide as flame retardant filler of rubber system and has little effect on mechanical pro-perties. Besides in the combustion process of shield powder/rubber flame retardant composite material, there are Al2O3, MgO, SiO2, Fe2O3 and other substances in shield powder to form a synergistic flame retardant-smoke extinguishing system. Furthermore, the main mineral composition of carbon slag of shield powder/rubber flame retardant composite material is ZnS and FeS2 and is closely related to the proportion of shield powder replacing alumina hydroxide. With the increase of substitution ratio, there are SiO2 and MnP newly in carbon slag.

     

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